April 2, 2008 7:09 PM
rybuger1, I looked at the video again and compaired it with mine, As I see it you do not have a broken gear but rather than a malfunction on a sensor that is over shooting the movements. here is a picture of the motor your looking for its right infrot of the chest and under the springs.:

Now in the next picture you'll see that board with the brushes on it.

With the brushes in this possition use your meter and make sure that all connection on the board are shorted togeather. Now re move the brush, each line on the board is open to each other which means they do not conduct as before with the brush added. The one line we are concerned about is the 2 short lines use your meter to check to see if both are connected with the blue wire if they are not remove the board and solder on the back of the board a small wire connecting these pads togeather. This is whats happening. as you go into the demo mode, when its time to move the head and fingers it is not seeing the ground pulse from these lines so it thinks it still has more room to move. If the lines on the board are ok then bend the brushes down more so they connect very well with the board. This will fix your problem. If not let me know you may have a broken wire. If so ohm out the blue wire from the board to the connector in the back and make sure you disconnect the plug from the board and move the wire around, pulling and tugging on it while you measure the continunity of the wire.

Also check the green wire in the same maner. Let me know the results. Also check that Green switch that you see in the first picture. Thanks GWJax
GWJax, To Hack and make mods on robots is a life style and comes natural and not by choice. If a robot has a screw to open it then it must be opened!